Knits

Niki Plush Pop Up

HOW

Open width process in POWAIR by frequent tumbling with internal vaporization. Air flow control to modulate pressure and flow rates

WHY

The action of the air and the controlled smashing on the chenille knitted fabrics removes all tensions and pressures of the previous processes, restoring the swelling, the natural rich and voluminous appearance to the fiber, with maximum uniformity of effect. The line thus conceived allows continuous high performances in a uniform and repeatable way with virtually zero labour. The filtering performance reduce maintenance operations to minimum levels

Prints

HOW

Drying and tumbling in PowAIR in relax & dry mode for pigment crashing without color viring Flat folding exit.

WHY

PowAIR has been designed for printing products with all the necessary care required: the patented DimmAIR device to dose the ratio between pressure and quantity of air, the reduction of gas consumption with an internal recirculation, the adjustable grids or with coating in Teflon (soft touch), up to Relax & Dry mode to limit the mechanical action.
Also excellent as an end-of-line drying with tumbling effect included.

Chemical and optical bleach and bio-polishing

HOW

Washing in Wanny with hydrogen peroxide and for preparation for dyeing or printing (optical white). Possible enzymatic antipilling (necessary for digital printing)

WHY

Wanny is the only rope form technology that allows you to process knits in a delicate but intense way for the preparation processes. The modular configuration of the machine allows to build the line according to the processing needs and finally achieve a uniform and constant bleaching (both optical and chemical) in a continuous and repeatable way. It is possible to combine bleaching and subsequent enzyming processes with perfect PH control and absolutely stunning consumption: - 60% water

Yarn dyeing Washing/ de-oiling

HOW

Yarn-dyed washing with detergent (and possible optical white)
Total de-oiling (0% oils) even before heat setting

WHY

NOVELTY! Our worldwide experiences confirm that Wanny is the most industrial and safe technical solution for 100% continuous and repeatable de-oiling processes, with a reduction in consumption of 50% water. It is possible to set the modularity of the machine according to production needs up to 60 mt /m. It is a true revolution in the concept of high quality knitting conmodities.

Lyocell Fibr. & defibr.

HOW

Primary fibrillation on ppt with caustic soda + Rinsing in Wanny.
Primary fibrillation on ppt with caustic soda + Rinsing in Wanny.
Exit in line with rope opener + squeezer

WHY

The indisputable charm of these high value-added products has always crashed on the limits of a discontinuous process, very handicraft and full of risks of creases, abrasions and defects. From today, thanks to DreamAIR we can carry out continuous enzymatic fibrillation and defibrillation processes with reduced risk of defects, but finally in a continuous, industrial and repeatable way. The logic - unique in its sector - of an air jet transportation combined with a continuous washing hydraulics finally allows to obtain a competitive and repeatable product on the market, with a low risk of creases and abrasions thanks to the air transport and with significant savings in water, products and consumption: -60% water and chemicals and -10% electricity

Polar Fleece lamb-skin look

HOW

Dry rope process in DreamAIR with intensive vaporization in the first step. Second step = drying, followed by cooling.

WHY

NOVELTY! Finally it is possible to get the lamb-skin look in a continuous, industrial and repeatable way. FlyAIR 8 consists of 4 channels and 8 tanks with 3 process steps: steaming, drying and cooling in a continuous solution. The exit can be equipped with an in-line detwister to ensure process without logistics and in a safe way. FlyAIR cuts electricity consumption by 40% compared to current discontinuous technologies, eliminating labour

Reactive soaping and Clearing baths

HOW

Continuous reactive soaping or reduction clearing processes after disperse dyeing

WHY

Finally in continuous and in rope! Thanks to its exclusive back-and-forth movement and washing intensity, Wanny allows reactive soaping after dyeing and polyester reduction baths continuously, without tension and with water consumption reduced by 50% compared to conventional discontinuous solutions.
Extremely high productivity (up to 60 mt / min) is achieved as a result of modularity

Pes Weight reduction

HOW

Gentle but intense washing action in Wanny with caustic soda. Detwister and squeezer on exit

WHY

A precise minimum dosage of caustic soda makes it possible to transform basic polyester fabrics into precious silky products and with only 50% water compared to current discontinuous technologies in dyeing machines. The high production speeds complete the picture, making the process attractive to those who look for new product solutions.


Wool & Blends

Volume and drape

HOW

Impregnation with padder and tumbling in EnAIRgy Sprint with mid temperatures.
Flat folding exit.

WHY

The need for comfort now also extends to men's worsted fabrics with requests for swelling and fulling that were unknown until a few years ago. Our EnAIRgy in combination with an in-line impregnation padder, guarantees voluminious and sustained hand feel, in a repeatable and delicate process without any defects.

Rapid Wash effect

HOW

Quick wash with 16 nozzles with back and forth motion to produce maximum washing effect.
Rotary tumbler-like effect due to accumulation of wet fabrics on the baskets

WHY

NOVELTY! The usual open width continuous washing range do not ensure the shrinkage and hand standards guaranteed by the old discontinuous rapid washing technologies (both for knitted and woven fabrics). With Wanny it is finally possible to duplicate the same effects with high production speeds, excellent stability and in a continuous and uniform way, with zero labor and 40% water savings.

Worsted and carded fulling and swelling

HOW

Padder + Tumble-dryng action in rope form with FlyAIR 4 and detwister in line

WHY

NOVELTY! FlyAIR guarantees the typical rope form action finally in continuous, in line with an impregnation padder. From now on, no more stitching, loading and unloading and zero labor. FlyAIR ensures the highest productivity on the market: first and unique in continuous


Shirting & Linen

Drape & Bounce

HOW

Impregnation with softener and Tumble drye in EnAIRgy Sprint with low temperatures

WHY

The unmistakable draping, voluminous and bounce effect on linen and shirts becomes possible in a continuous and industrial way by coupling an impregnation padder with chemical products (softeners and glyoxal resins) with the careful but sustained action of EnAIRgy. The open impact (as opposed to the rope) allows greater care due to the absence of hairiness from friction. The solutions adopted and patented in EnAIRgy (such as relax and crash and automatic storage management) also allow to improve the shrinking performance, so required in the linen sector.

Lyocell Fibrillation + Defibrillation

HOW

Primary fibrillation on pfd with caustification at high temperatures + rinsing
Defibrillation – before or after dyeing – with cellulosic enzymes.
Neutralization and Exit with detwister + squeezer

WHY

The indisputable charm of these high value-added products has always crashed on the limits of a discontinuous process, very handicraft and full of risks of creases, abrasions and defects. From today, thanks to DreamAIR we can carry out continuous enzymatic fibrillation and defibrillation processes with reduced risk of defects, but finally in a continuous, industrial and repeatable way. The logic - unique in its sector - of an air jet transportation combined with the hydraulics of a continuous washing finally allows to obtain a competitive and repeatable product on the market, with a low risk of crease and abrasions thanks to the air transport and with significant savings in water, products and consumption: -60% water and chemicals and -20% electricity

Mill Wash /Worn out look

HOW

Impregnation on padder with resin and polimerization in FlyAIR 4 with high temperatures. Energetic tumbling rope form (weft compression)

WHY

The Mill Wash effect, i.e. worn out and crumpled as per a garment finishing, is finally available in an industrial and continuous way thanks to FlyAIR, which makes use of the renowned rope technology with mechanical action, but in a continuous way (unique in the market) and with consistent dwell time in order to reproduce effects of more than one hour of discontinuous process, but with tempting speeds thanks to the back and forth movement with adjustable intensity.

Slackin® EFFECT

HOW

Caustification from 16 to 24Be in DreamAIR and rinsing on a second module.
Exit in line with detwister and squeezer + winder

WHY

An absolute novelty, the result of the experimentation of the Pentek process technology office, has made it possible to use the typical chemistry of mercerizing (16 or 24 Be of caustic soda) for the preparation in DreamAIR, but without tension through air jet and rope. This determines bouncy effect, elasticity, with a full-bodied and "rubberized" hand, stability unthinkable to date and an opaque appearance despite the very high yield of the dye. An exclusive effect on cottons of various structures never achieved before.


Silky Goods

Drape & Bounce

HOW

Impregnation in pad mangle and tumble-dry in EnAIRgy Sprint with low temperatures

WHY

The mechanical action of EnAIRgy in combination with hot air in moisture conditions (minimum pick up 60%), allows to reach a softness of the "body" of the fabric, well beyond the usual slippery surface softness allowed by any chemical agent. All in a continuous process, free from defects thanks to the air transportation and with the utmost attention and absolute care for the fabric, ensured by specially designed solutions based on decades of experience in continuous tumbling, such as the adjustable inclination of the grid, the Relax & Crash function and automatic storage management.

Washing after printing

HOW

Washing in Wanny with detergents, reductive agents, caustic soda and other chemicals. Detwister + squeezer in line

WHY

The huge washing power (Active Washing) ensured by Wanny's revolutionary logic today at the service of washing after printing. The continuous back-and-forth movement of the fabric in flow and counter-flow multiplies the active washing action. The use of soft-flow technology (not jet) ensures an intense but delicate water exchange, without problems of creases and tensions. The revolutionary Quick module, with washing by means of nozzles and without permanence of the fabric in the bath, overcomes in most cases the ancient logic of open width washing at the inlet, considerably lowering the consumption of water and allowing washing after printing unthinkable today in rope.

Crêpe Formation

HOW

Pre-shrinking in pad mangle and EnAIRgy Sprint + Delicate washing in Wanny with detergent at growing temperatures, followed by detwister in line

WHY

The delicacy of the soft flow technology and the gradual temperatures allow the preparation of viscose or polyester crêpes with a progressive and natural relaxation of the yarn. For very high torsion fabrics we recommend a pre-relaxation activity in EnAIRgy at low temperatures on wet fabric in order to prepare the fabric for the next wash in rope form. Now it is possible to achieve the maximum exaltation of the crepe effect in a continuous and finally industrial way.

Pes Weight reduction

HOW

A delicate (soft-flow) and continuous action in rope form is teh perfect match with caustic soda to achieve a silky touch even in the light weight poliestere goods

WHY

The delicate and frequent action of Wanny with its exclusive back-and-forth movement, together with the use of caustic soda in low quantities, allows to achieve in a continuous way the surface decortication of the polyester for a silky effect even on totally synthetic fabrics. Finally a continuous process, which allows an effective saving of 50% of water compared to conventional discontinuous systems in the dyeing machine, at the same time guaranteeing production speeds and significant reductions in logistics and in labor normally used for sewing, loading, unloading and handling.

Frosty look

HOW

DreamAIR wash with soda and other chemicals. Riinsing and detwister + squeezing in line

WHY

By combining air jet transport with the hydraulic logic of a continuous washing, DreamAIR allows you to continuously create absolutely innovative surface effects with all the repeatability that are typical of a continuous process and with very high savings in consumption: - 40% Water and chemicals


Home Textiles

Terry Towel pop up

HOW

Padder + K-Booster + PowAIR
Possible process through stenter to set width and get uniform look.

WHY

The vast experience in the towel sector has allowed us to design complete finishing lines with our PowAIR, allowing us to cover all production needs and to maintain optimimal costs per meter thanks to solutions with padding, pre-drying and eventual final stenter. An unmatched explosion of the loop, well beyond first generation tumbling to reach enormous productivity with low maintenance and effective automatic filtering. PowAIR ensures thermal savings of up to 39%, for a solution in line with market needs.

Chenille Pop Up

HOW

Steaming and tumbling with mid temperatured in ENAIRgy Next. Flat folding exit.

WHY

EnAIRgy ensures an unmatched explosion of the chenille yarn, guaranteeing an unmatched richness and luxury of the fabric. The mechanical action together with the temperature control eliminates twisting and tension, popping up the pile. The excellent filtering performance makes the machine absolutely reliable and productive with low maintenance. Technical solutions such as steaming, both directly in the tunnel or at the entrance for a thermal shock, offer versatility in configuration and effect

Marble look

HOW

Rope form effect on flock fabrics and jacquards in continuous.
Exit synchronized with detwister

WHY

The marble look is the result of a distortion set by the temperature in the raising of the pile in acrylic composition (very sensitive to temperature). A continuous rope form process increases the mechanical friction and produces the desired martelled and iridescent effect. A good care of the temperature settings becomes vital for the balance of effect.

Natural Feel on fake leather

HOW

Moisturing and tumbling in PowAIR
Exit on axial winding to control the roll up tensions.

WHY

The new air traction with dimmerable nozzles allows PowAIR to be able to work on all fabrics and even synthetic leathers, which normally do not allow air to penetrate for sufficient traction. The multiple insertion of the air in 4 points combined with the variable light maximum versatility, for a soft touch and enhancement of the grain in 3D, for a natural effect and without abrasions.
The internal heated air recycling offers unique thermal savings (up to 39%) in the international tumbling scene, characterizing itself as the Green Choice of tumbling.

Wave effect on pes curtains

HOW

Padder with water + tumbling action with thermoshock in ENAIRgy Next With delicate tumbling action. Flat folding exit.

WHY

The wave effect is generated by the thermal sensitivity of the weft yarn that tends to shrink evenly to generate the characteristic curvature. The free action of EnAIRgy and the temperature control ensures a uniform final effect and the care of the fabric is guaranteed by designed solutions, such as automatic storage management, the Relax & Crash effect and the possible steaming directly in the tunnel.

3D Effect on jacquards

HOW

Padder with water + delicate tumbling in PowAIR with mid temperature. Flat folding exit.

WHY

PowAIR allows to recover the natural feel of the fiber subjected to previous processes of tension, pressure and temperature. The free action of the air and the mechanical smashes cause a relaxation of the fibers which generates three-dimensional swelling effects. The power of the air ensures the result even for heavy and very dump fabrics. The lower air recirculation and consequent thermal savings of up to 39%, configures PowAIR as the green choice of tumbling.

Automotive

HOW

Tumbling and thermo-shock in PowAIR with high tenmperatures. Tangential winding on exit

WHY

The shrinking effect of the polyester fabric through tumbling fulfills the need for greater fabric pliability and stability to avoid the wavy surface over the years. An energetic thermo shock, but with high energy savings, guaranteed by PowAIR allows a continuous, repeatable, uniform process in step with the needs of sustainability (-39% of thermal consumption)


Denim & Bottom Weights

Drape & Volume

HOW

Impregnation with padder and tumbling in EnAIrgy Next + equalizer for steaming, width setting and roll up

WHY

Comfort is now essential and the shopping experience is not immune to hand properties. EnAIRGy in line with a foulard at the entrance and an equalization at the exit, offers a drape and a softness comparable or superior to the effect of the garment finishing.
Comfort, swelling and relaxation of tensions provide the inimitable final touch in combination with foulard softeners. The continuous in-line process (in virtually no water, offers repeatability and virtually no labor.

Denim Power Stretch

HOW

Padder with water + tumbling action with high temperatures to relax stretch fabricsboth on greige goods and after mercerizing or caustification.

WHY

If your core business is power or super stretch (<35%) there is no other solution to our denim line with EnAIRgy, which guarantees maximum stretchability (up to 60%), weft stability (average 5-8%) and warp (average 6-9%) through natural and continuous relaxation, in a water_free process.
The only solution on the market for a green power stretch.

Corduroy Pop Up

HOW

Impregnation with padder and tumbling in PowAIR + equalizer for steaming, width setting and roll up

WHY

The action of the air and the flapping measured on the velvets resolves all the tensions and pressures of the previous processes, restoring the swelling, the natural rich and voluminous appearance to the fiber, with greater definition of the "lines" and a unique drapery. The line thus conceived allows continuous high performances in a uniform and repeatable way with virtually zero labour.

Enzyming on PFD

HOW

Cellulasic enzyme wash on cotton PFD goods for intense biopolishing. Neutralizing in Wanny 1 and detwister + squeezer in line

WHY

If you are looking for a high-end cotton product, free from impurities, with a clean and naturally luxurious appearance, you can now count on DreamAIR and its unique ability to carry out high-speed and continuous enzyming processes with cellulase on pfd goods.. The exclusive air jet transport avoids any risk of creases and abrasions (even in rope form), transforming current discontinuous technologies into air jet dyeing machines in a continuous and productive process, as well as extremely sustainable, with water consumption down to 55%

Suedings pop up

HOW

Impregnation with padder and aggressive tumbling in rope form with FlyAIR 4 with long dwell time. Synchronization with detwister and winder

WHY

NOVELTY! Transform your conventional sueded fabrics into something unique by adding the touch of FlyAIR. The mechanical action of the rope, finally in continuous, offers guarantees of enhancing the effect in an industrial, productive and economic way. FlyAIR offers maximum pile voluminization with the typical rope form effect, while maintaining the privilege of a continuous process, without water and with almost zero labour.

Pigment or Coatings softening

HOW

Impregnation with padder and tumbling in PowAIR + axial winding in exit (no tension)

WHY

The new air traction with dimmerable nozzle allows PowAIR to work on all fabrics and even on rigid coated and resin-coated fabrics, which normally do not allow air to penetrate and provide sufficient traction. The multiple insertion of the air in 4 points combined with the dimmerable nozzles enables maximum versatility, for a soft and natural hand and without abrasions. The internal recycling of hot air offers unique thermal savings (up to 39%) in the international tumbling scene, becoming the Green Choice of tumbling.

Denim Bleach e Rinse wash

HOW

Intensive wash in DreamAIR with laccase / enzymes or caustic + peroxide according to desired color fade.
Rinsing in Wanny.
Temperature washes (rinse wash)
Exit in detwister in line with squeezer and tangential winding

WHY

DreamAIR allows to achieve typical effects of garment finishing, directly on fabric. You can have uniform discoloration effects such as a bleach or enzymes or simply shrinkage washes for dimensional stability. No crease marks and / or abrasion thanks to the air jet transport. The process is continuous and repeatable and extremely sustainable: water consumption reduced to 55% and stability within 3% both in weft and warp.

Delavè

HOW

Intensive wash in DreamAIR with celllulasic enzymes or caustic soda for grades of color fading.
Rinsing in Wanny.
Exit with detwister + squeezer

WHY

Delavè effects on unfixed direct dyestuffs or on pigment are now possible in a uniform and repeatable way, simulating the effects of a garment wash, but without the casual effect of the seam. The process, very repeatable and continuous, compared to garment washes, offers savings of - 60% water and - 50% electricity consumption.
Zero creases for air transport.

Washdown overdyed

HOW

Intensive wash in DreamAIR with celllulasic enzymes or caustic soda for grades of color fading on pigment coatings or unfixed dyestuffs.
Rinsing in Wanny. Exit in with squeezer and tangential winding

WHY

The same logic of garment washes can be reproduced - although not randomly and without seam effect - by relying on a structure with uneven yarns or malfilè effects.
The uniform effect is of general discoloration (stone wash on fabric), free from creases or abrasion and with a 60% water saving