Niki Plush Pop Up

HOW

Open width process in POWAIR by frequent tumbling with internal vaporization. Air flow control to modulate pressure and flow rates

WHY

The action of the air and the controlled smashing on the chenille knitted fabrics removes all tensions and pressures of the previous processes, restoring the swelling, the natural rich and voluminous appearance to the fiber, with maximum uniformity of effect. The line thus conceived allows continuous high performances in a uniform and repeatable way with virtually zero labour. The filtering performance reduce maintenance operations to minimum levels

Prints

HOW

Drying and tumbling in PowAIR in relax & dry mode for pigment crashing without color viring Flat folding exit.

WHY

PowAIR has been designed for printing products with all the necessary care required: the patented DimmAIR device to dose the ratio between pressure and quantity of air, the reduction of gas consumption with an internal recirculation, the adjustable grids or with coating in Teflon (soft touch), up to Relax & Dry mode to limit the mechanical action.
Also excellent as an end-of-line drying with tumbling effect included.

Chemical and optical bleach and bio-polishing

HOW

Washing in Wanny with hydrogen peroxide and for preparation for dyeing or printing (optical white). Possible enzymatic antipilling (necessary for digital printing)

WHY

Wanny is the only rope form technology that allows you to process knits in a delicate but intense way for the preparation processes. The modular configuration of the machine allows to build the line according to the processing needs and finally achieve a uniform and constant bleaching (both optical and chemical) in a continuous and repeatable way. It is possible to combine bleaching and subsequent enzyming processes with perfect PH control and absolutely stunning consumption: - 60% water

Yarn dyeing Washing/ de-oiling

HOW

Yarn-dyed washing with detergent (and possible optical white)
Total de-oiling (0% oils) even before heat setting

WHY

NOVELTY! Our worldwide experiences confirm that Wanny is the most industrial and safe technical solution for 100% continuous and repeatable de-oiling processes, with a reduction in consumption of 50% water. It is possible to set the modularity of the machine according to production needs up to 60 mt /m. It is a true revolution in the concept of high quality knitting conmodities.

Lyocell Fibr. & defibr.

HOW

Primary fibrillation on ppt with caustic soda + Rinsing in Wanny.
Primary fibrillation on ppt with caustic soda + Rinsing in Wanny.
Exit in line with rope opener + squeezer

WHY

The indisputable charm of these high value-added products has always crashed on the limits of a discontinuous process, very handicraft and full of risks of creases, abrasions and defects. From today, thanks to DreamAIR we can carry out continuous enzymatic fibrillation and defibrillation processes with reduced risk of defects, but finally in a continuous, industrial and repeatable way. The logic - unique in its sector - of an air jet transportation combined with a continuous washing hydraulics finally allows to obtain a competitive and repeatable product on the market, with a low risk of creases and abrasions thanks to the air transport and with significant savings in water, products and consumption: -60% water and chemicals and -10% electricity

Polar Fleece lamb-skin look

HOW

Dry rope process in DreamAIR with intensive vaporization in the first step. Second step = drying, followed by cooling.

WHY

NOVELTY! Finally it is possible to get the lamb-skin look in a continuous, industrial and repeatable way. FlyAIR 8 consists of 4 channels and 8 tanks with 3 process steps: steaming, drying and cooling in a continuous solution. The exit can be equipped with an in-line detwister to ensure process without logistics and in a safe way. FlyAIR cuts electricity consumption by 40% compared to current discontinuous technologies, eliminating labour

Reactive soaping and Clearing baths

HOW

Continuous reactive soaping or reduction clearing processes after disperse dyeing

WHY

Finally in continuous and in rope! Thanks to its exclusive back-and-forth movement and washing intensity, Wanny allows reactive soaping after dyeing and polyester reduction baths continuously, without tension and with water consumption reduced by 50% compared to conventional discontinuous solutions.
Extremely high productivity (up to 60 mt / min) is achieved as a result of modularity

Pes Weight reduction

HOW

Gentle but intense washing action in Wanny with caustic soda. Detwister and squeezer on exit

WHY

A precise minimum dosage of caustic soda makes it possible to transform basic polyester fabrics into precious silky products and with only 50% water compared to current discontinuous technologies in dyeing machines. The high production speeds complete the picture, making the process attractive to those who look for new product solutions.